QT5-15 automatic block production line
An integrated line for concrete blocks and paving products: batching, mixing, conveying, hydraulic moulding and pallet handling, with automatic operation and interchangeable moulds.
Complete line from the PLD1200 batching station (right) to the stacker and pallet truck (left).
Equipment overview
What the line includes
The equipment described in the QT5-15 installation and operation manual. Final scope depends on the confirmed order.
- 01
PLD1200 batching station
Three aggregate bins with a weighing hopper on load cells, discharging onto the mixer feed conveyor.
- 02
Batching-to-mixer conveyor
8 m belt conveyor receiving material from the PLD1200 discharge hopper.
- 03
JS500 mixer
Mixes the batched material before it is conveyed to the main machine.
- 04
Main machine feeding conveyor
Inclined belt conveyor carrying mixed material to the QT5-15 hopper.
- 05
QT5-15 main machine
Hydraulic upper and lower mould movement, material feeding box and vibration platform.
- 06
Hydraulic station and PLC control cabinet
Hydraulic pump, oil tank with water cooling, and the control panel for automatic and manual operation.
- 07
Pallet feeder and block conveyor
Feeds empty pallets into the moulding area and moves formed products out.
- 08
Stacker
Automatic stacker running on rails at the end of the block conveyor.
QT5-15 main machine, feeding conveyor and JS500 mixer.
Operating modes
Automatic and manual control
Full automatic mode for production. Manual / semi-automatic mode, usually used to test and adjust the machine.
PLC control
Automatic production, with a manual / semi-automatic mode for testing and adjustment.
Hydraulic moulding
Hydraulic mould movement combined with vibration forms each product on a pallet.
Changeable moulds
Interchangeable moulds for hollow blocks, solid bricks and paving products.
Functions on the control panel
- Hydraulic pump start / stop
- Upper mould (pressure head) up / down
- Lower mould up / down
- Material feeding box forward / return
- Pallet feeder forward / retract
- Lower vibration
- Block conveyor
Optional colour feeding
The control panel includes pigment feeder functions — forward, backward, rise and drop — for a colour feeding system. These functions apply only when the colour system is ordered; otherwise they are not used.
Technical overview
Plan your production line
Key equipment and utility details taken from the installation and operation manual (27 Nov 2024).
Site planning
- The whole production line covers an area of approximately 35 × 21 m.
- The manual suggests a production workshop of 35 × 12 m plus 8 × 9 m, with a clear height of more than 6 m.
- Electrical supply: 380 V, 50 Hz, three-phase.
- Site preparation, foundations and services must follow approved project drawings.
| Main machine | QT5-15 |
|---|---|
| Control modes | Automatic and manual / semi-automatic |
| Batching station | PLD1200, three bins |
| Mixer | JS500 |
| Batching-to-mixer conveyor | 8 m |
| Electrical supply | 380 V / 50 Hz / three-phase |
| Hydraulic oil | No. 46 anti-wear oil; approx. 400–450 L |
| Overall line area | Approx. 35 × 21 m |
| Workshop clear height | More than 6 m |
Output capacity and cycle times are not published here. Configuration, moulds, product dimensions and achievable output must be confirmed for your project before ordering. Line arrangement and supplied equipment depend on the confirmed order.
Brochure
QT5-15 product overview
The production line, control and product flexibility, and the technical overview from the installation and operation manual.
PDF · 4 pages · 6.6 MB · English